Setting method of automatic coil winding machine

Our technical staff found that many customers don’t know how to start the setting of the machine after purchased the coil winding machine. Here, I give a brief introduction of the setting and control method for the automatic coil winding machine.
First of all we should be familiar with the equipment function and winding process, when enterprises buy coil winding machine first need power on with no-load test run, this process is to test if coil winding machine smooth operation, whether has abnormal noise or not, for debugging personnels should examine if each function workable according to machine instruction one by one, also the process to know the equipment.
You should find the corresponding equipment function according to product’s winding process after preliminary familiar with equipment function, check if equipment’s function coinciding with winding demand combined with the process. The customer should communicate detailedly with equipment supplier about the equipment functional requirements when purchase to avoid unconformity of equipment with winding requirements, you should pay attention to the wire diameter, maximum load, wire displacement width and accuracy of the equipment, these parameters are basic data to  to determine whether equipment meets winding requires or not. After equipment accessories set and parameter measuring debugging personnel familiar with the equipment function and parameter, they also need to measure the coil winding machine tension adjustment and winding mould data.
The controller plays a part between the automatic coil winding machine main spindle and the wire displacement shaft, there is a specific comovement relation between them. You need to understand the displacement direction of wire displacement shaft. Many users reported the equipment alarmed when debugging, this is equipment protection arises from setting error, all coil winding machine have detection home position to locate the wire displacement shaft. If start the machine on home position, then the wire displacement shaft must move outward, it will alarms if error set of moving inward. The rotate direction of coil winding shaft should be decided according to the  winding process, all the settings should be considered with the winding process requirements totally.
The automatic coil winding machine generally has slow operation after machine starts, the purpose is to reduce the impaction on the tension structure and the enameled wires. It could be set 1 to 3 coils according to actual need generally, The equipment also has stop slow operation function before stop winding, it can reduce the impaction on brake to make equipment stop winding steadily, especially for the accurate positioning winding process, this parameter must be set and adjusted correspondingly according to the operating speed of the equipment, usually 2-5 coils. In addition the parameters of winding and displacement directions are set for the main shaft rotation direction and wire displacement shifting direction.