This machine automatically inserts the wires into commutator slots, winds, clamps wires, cuts wires, electric controlled tension, fast molds and workholding reloading, could store parameters of 20 product types. It can achieve a variety of winding modes through parameter setting. It can be on-line used, realize automatic feeding and unloading, also can be manual feeding and unloading. Wide range of application and rotor types.
1. Table panel, spindle box, box seat all adopt fine casting parts, high processing accuracy, strong, good shock absorption.
2. Part of moulds and workholding manufactured by special precise mold factory. The moulds and workholding adopts special material,through special heat treatment process, high machining accuracy, good wear-resisting performance.
3. The whole equipment can complete quick mold and workholding reloading.
4. Tension mechanism has electric control magnetic powder resistance device controlling the tensions of each stage in the winding process. The cylinder and proportional valve control take-up rebound and wire feeding’s tension, and make it balance with line tension. The tensions of each stage and the cylinder in the winding process can be set through the touch screen.
5. The principal machine(winding machine) can automatically embed the wires into commutator slots, wind, clamp wires, cut wires, with high efficiency.
6. Touch screen operation display, convenient operation, powerful function, could edit, copy and name a group of winding methods. It could store 20 different types of rotor winding methods through the parameter setting.
7. It adopts Japanese latest Omron PLC control system, stable program, complete interlock protection, reliable action harmony, high efficiency, multi function, is suitable for many different kinds of wire winding modes.
8. There’s compensation for translocation mechanical initial positioning, convenient adjustment. Servo accurate translocation indexing.
9. Riveting knife and wire cutting knife are convenient to adjust the position, accurate positioning.
Here is some details below:
| 1.Overall dimension | 2129*1703*1536mm |
| 2.Weight | 1000kgs |
| 3.Inputvoltage | 3 phase 380V AC±10% |
| 4.Input air pressure | 0.5-0.7MPa |
| 5.Rotor stack height | 20-60mm |
| 6.Rotor slot number | over 8 slot, even slots |
| 7.Rotor outer diameter | Φ20-Φ71mm Judging if could do or not, machine standard changes |
| 8.Rotor shaft length | 60-200mm Judging if could do or not, machine standard changes |
| 10.The wire diameter | Φ0.5-Φ1.0mm middle, thick |
| 11.Transmission system | maximum 3000RPM no load condition), rated speed 2000RPM |
| 12.Material loading and unloading form | manual |
| 13.Slot wire inserting way | according to winding mode diagram and real object |
| 14.Wire elastic medium, no wire damage, no wire off phenomenons | |
| 15.The brine test for winding products within 10mA | |
| 16.Safety indexes of equipment comply with CE standard | |
| 17.Efficiency | 45-50 s/pc 16 slots / 32 hooks / 10 turns |
| 18.Noise | under 60-70db |